Pallet handling robot

KTB Machinery’s automated pallet handling system for companies that demand maximum speed, safety and continuity. With a capacity of 55 pallets per hour and a cycle time of 65 seconds, this system provides excellent performance in the paper and packaging industry.

The combination of a new pallet handling robot, an XZ gantry, smart transport buffer zones and a rotating magazine feed creates fully optimised material flows without any downtime.

Advantages of the installation

High processing capacity: 55 pallets per hour
Optimised for continuous production, with minimal operator intervention and maximum uptime.

Fully integrated robot ecosystem
The robot that positions pallets for paper packs includes:

- Venturi suction cup for reliable pallet grip
- Precise positioning via integrated sensors
- Quick changeover between pallet types

Smart transport and buffer system

- Multiple segmented conveyor belts (3 positions)
- Optimal flow through automatic switching
- Continuous feed via XZ gantry and traverse carriage

Seamless integration with existing lines
System integrates seamlessly into existing production environments, such as at Smurfit Kappa. No downtime or changes to core processes.
Operator-friendly & safe

- Roller conveyor activation via push button or pull cord (from the forklift)
- Roller conveyor with automatic 90° rotation
- Barrier function for safe passage
- Clear machine interface

Turnkey solution: from installation to SAT
Includes:

- Commissioning in Hattemerbroek and test phase
- FAT with the customer’s team
- On-site installation and commissioning
- Fine-tuning based on real-time process data

Technical process description

1

Input: paper stacks and pallets

The Stock laminating machine places the paper stack on the first shuttle.
The shuttle unloads the stack onto the conveyor belt.
The stack is guided to shuttle 2 via three segmented zones.
At the same time, the YZ machine selects the correct pallet.

2

Automatic pallet positioning

The pallet is placed in a positioning tray.
A central robot picks up and moves the pallet to the feed position.
A Venturi suction cup ensures stable handling.

3

Output and passage

Following the operator’s signal, the roller conveyor rotates 90° to clear the passage.
The barrier opens automatically.
The roller conveyor has space for two pallets in a single section.

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